Introduction Cement Business:
Cement Business Guide You all know that India has embarked on a new path of progress. If you look around you, you will find many such construction works going on in your neighborhood, be it someone’s house or a government school. Be it a building or a hospital, flyovers, malls, etc., cement is used on a large scale to complete all these works. This is a business that never slows down and if you want to start a cement business, then It is our duty to provide all the information to you and if you want to start a business then you should have complete information and today we are going to give you this information through this exclusive episode so that you can get help in doing this business. You should not face any kind of problem Well guys do you have any idea that our country comes second in the world after China in the production of cement.
Insights into India’s Cement Industry:
Let us tell you that the cement industry. Cement industry is an important part of the Indian economy. The cement industry contributes about 1.2 percent to the country’s GDP and this industry is also providing employment to more than 5 lakh people. If we talk about the global market of cement, then according to a research the year 2022. The global cement market was recorded at US$ 33.81 billion in 2013, which is expected to grow at a CAGR of 5.11% between 2023 and 2030 to reach US$ 537.43 billion by 2030.
Cement Manufacturing Process:
The country’s economic system and Our country’s inclination towards infrastructure and the policy of our government is that we have to develop housing, we have to develop road sector, we have to set up new plants, so cement is needed everywhere. You will be happy that in earlier times we used cement only in housing. We used to use cement in Dams but today our roads are also being made of RCC.
Infrastructure and Manpower Requirements:
Earlier our roads used to be of coal tar and cement was not used. Now we are using RCC in which our steel is the ballast and cement is a very high requirement due to being RCC roads. And its future is very bright, it is an unending process because our country is gradually increasing its infrastructure, the connectivity of roads is increasing, our buildings are being constructed, houses are being constructed, hence its future is also very bright. So, overall, cement work is a work which can never stop.
Investment and Profit Potential in Cement Business:
In such a situation, if you invest lakhs of rupees once in this Cement business, then you can earn good profit and lakhs of rupees. Cement making business is the best business for you. It is the best business because it is continuously developing and growing, so let us talk about all the important information related to this business one by one so that you can start preparing for it. To make cement, you need raw material.
Regulatory Compliance and Licensing for Cement Business:
And those raw materials for you are clinkers, gypsum, fly ash, slack clay, limestone, sand, stone, silica and laterite etc. You will also need some machines in this business so that you can run this business and make cement i.e. your product. What are those machines? Let’s take a look.
Marketing Strategies and Customer Engagement:
Those machines for you would be crusher, ball mill, pre-heater, rotary clean machine, rotary packer etc. Along with this, you will also need some equipment’s which are belt feeder, back filter, cooler and others. Miscellaneous Acids Let us now know the entire process of making cement from its experts If you also want to start your business then register with IID Membership Plan in which you will get 1000 plus manufacturing 250 plus service based business ideas 500 plus franchises And 100 Plus Date Based Startup Business Ideas in which you will get 30 to 365 days Hand Holding Bankable Project Report Experts in Suppliers Connect Registration and Licenses Webinars and Workshops Information about Government and Bank Schemes Entrepreneurship Development Program etc. to register You can call 7676 5555 or 7487 3333.
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Process of making cement in brief:
- Raw Material Selection: Limestone is chosen as the primary raw material for cement production. Additionally, other materials such as araceous material, Sunstone, Laterite, Bauxite, clay, and soil are selected based on specific requirements.
- Maintaining Lime Saturation Factor (LSF): LSF is crucial in maintaining the desired chemical composition of the raw materials. It ensures that the right ratio of lime to other materials is maintained throughout the process.
- Grinding Process: The selected raw materials are ground in a ball mill to achieve a fine particle size. Grinding is typically done at a particle size of 90 microns, with a portion of the material remaining within the range of 14 to 18 microns.
- Sieving (Shiving): After grinding, the material is sieved to ensure uniformity and consistency in particle size distribution. This helps in achieving the desired quality of the final product.
- Blending: The powdered material obtained from grinding and sieving is transferred to a blending cell. This blending cell facilitates the mixing of different raw materials to create a homogeneous mixture.
- Air Injection and Blowing: Air is injected into the blending cell through a slide, facilitating the blending process. The mixture is then blown into the bottom of the cell, where it forms layers.
- Fluidization and Mixing: The layers of the mixture are fluidized to ensure thorough mixing. This process, known as flu digestion, results in the homogenization of the raw material mixture.
- Pre-heating in Cyclone (Pre-heater): The blended material is then transferred to a cyclone, also known as a pre-heater. In the pre-heater, the material is subjected to heating using waste gases from the kiln. This pre-heating process prepares the material for the subsequent stages of cement production.
- Calcination: During pre-heating, the raw material undergoes calcination, a chemical process that involves the decomposition of calcium carbonate into calcium oxide and carbon dioxide. This step is essential for the formation of clinker, the intermediate product in cement manufacturing.
